The long-awaited spiral energy-saving lamp tube automatic pipe bending machine in the energy-saving lamp industry was recently developed by Pan Changgui, general manager of Zhejiang Linhai Mingjia Lighting Co., Ltd., and has full intellectual property rights and has applied for invention patents in China. The world's technical problems in the field of energy-saving lamps have been overcome by the Chinese!

Pan is passionate about mechanical design and processing and has over 20 years of experience in producing a wide range of mechanical equipment. When he accidentally saw the current state of manual bending of the spiral tube, he had a strong desire to develop an automatic bending machine. In 2004, he began to work on the development of spiral tube automatic tube bending machine. From design to finalization, after thousands of tests, improvement, retesting and improvement, by December 2006, he finally developed a spiral lamp tube that meets the requirements. . The total investment is about 2 million yuan, and the first order was received in August 2007.

Since the invention of spiral energy-saving lamps in the 1950s and 1960s, Europeans have been trying to achieve mechanized production. In the 1990s, the Germans developed a straight-foot spiral lamp, and the US General Motors developed a full-spiral energy-saving lamp. However, due to the lack of breakthrough in the pipe-bending bottleneck, they were not commercially available.

In 1993, with a photo, Chairman Jiang Genshan of Jiangsu Jianhu County Zhenya Lighting Co., Ltd. produced the first spiral energy-saving lamp tube by manual plus semi-mechanical method. In 1995, at the European Lighting Fair, the spiral lamps produced by the Chinese were rated as “Products of the Year”. The process of hand-made spiral tube invented by Mr. Gong has been rapidly spread, and it has been used until now, which has made the production of spiral tube realize standardization and scale, the output has increased greatly, and there is a tendency to replace the U-shaped tube.

With the global energy conservation and environmental protection trend rising, the demand for energy-saving lamps market is increasing. The spiral lamps are favored by consumers because of their various advantages. Manual production is far from meeting market demand. In recent years, 5-6 companies in China have been studying the automatic production line of spiral energy-saving lamps, and Linhai Mingjia Lighting Co., Ltd. took the lead in success. In September 2007, the company applied for national invention patents and utility model patents, and the production line included 8 patents.

The automatic pipe bending machine has the following characteristics, the structure design is reasonable, the process flow is scientific, and the electromechanical integration is realized; the labor efficiency is high, and 300 spiral lamps are produced per hour per machine, which is 3 to 5 times of the manual; product consistency Well, the pass rate is over 95%%; the energy consumption is low, and the power consumption per hour is only 5 degrees.

In order to fully understand and master the characteristics of spiral tubes, the company has invested more than 500,000 yuan to build a spiral tube factory, which not only solves the problem of heat regulation of equipment, but also provides high quality tubes and tubes for enterprises producing energy-saving lamps. Hair tube. At present, five large companies have signed procurement contracts.
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